Solution: Disassemble, re-align flanges properly, and address the root cause of the pipe stress. Further. Flange misalignment (12%) While this isn't an exhaustive list, addressing these factors highlights the importance of comprehensive technical training for personnel involved in flange size or thickness, or reusing or greasing a gasket can all lead to leaks. Additionally, bending the gasket due to. Water pipe flanges should normally only be coupled to identical flanges using studs or bolts with washers on both sides of the joint and nuts. Direct connection to valves, pumps, tanks or other machinery using bolts screwed into threaded holes, or bolting to other types of flanges should only be. By Sandy Van den Broeck, Director Product Management and Strategic Projects at Burgmann Packings Group GmbH and member of ESA – Flange Gasket Division A study by the Pressure Vessel Research Council (PVRC) in the USA found that most flange joint leaks stem from: While this isn't an exhaustive list. Pipe flange connections are crucial components in various industrial piping systems, ensuring proper sealing and joining of pipes. However, over time, these connections may develop leaks due to various factors such as wear and tear, improper installation, or corrosion. A leaking pipe flange. Flanged joints are key elements in process piping systems, allowing secure and flexible connections for ease of maintenance, inspection, and system modification.